The
gap between the pinion and spur gears need to be set correctly for
the them to work efficiently and to prevent premature wear.
Too tight of a mesh can result in overheating and reduction of the
vehicles overall speed due to the increased friction and/or
premature bearing failure due to the increased load. Too
loose of a mesh will lead to premature gear failure as there won't
be enough strength in the area of the teeth that are contacting
each other.
Every motor is capable of being adjusted for setting of proper
gear mesh. Electric motors are generally on a slide or
swinging arc while nitro motors are on a side to side sliding
cradle to move the motor closer or farther away from the spur
gear. Watch the animation to see just how the motor moves to
and from the spur gear to achieve the desired distance to set
proper gear mesh.
Here
the gear is set too far from the spur gear. Since only the
tips of the teeth will make contact, this will result premature
gear failure.
Here
the gear is set too close to the spur gear. Premature gear
failure will occur due to the excess friction. Other
problems such as over heating and premature bearing failure may
also occur due to the stresses that the motor will encounter from
such a setting.
The
easiest way to achieve proper gear mesh is to place a strip of
paper between two gears and push them together, trapping the paper
between the gears.
Spin
the gears and the paper will be released. Watch for the
crinkle as that will tell you that you have good gear mesh.
If the crinkles are too smooth, you need to tighten the
mesh. Tears in the paper will tell you that the mesh is too
tight.
Here the mesh is set just right. Good contact with the
gear teeth and no binding. After trying this a few times,
you will no longer need this trick and will be setting your gear
mesh simply by eyeing the gears.

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